Passivation bụ isi usoro na mmepụta nke akpọrepufoil ọla kọpa. Ọ na-arụ ọrụ dị ka "ọta-larịị molekul" n'elu, na-eme ka nguzogide corrosion na-eme ka ọ dịkwuo mma ma jiri nlezianya na-edozi mmetụta ya na ihe ndị dị mkpa dị ka conductivity na solderability. Edemede a na-enyocha sayensị n'azụ usoro ngafe, azụmaahịa arụmọrụ, na omume injinia. IjiCIVEN METALỌganihu dị ka ọmụmaatụ, anyị ga-enyocha uru ya pụrụ iche n'ichepụta ngwá electronic dị elu.
1. Passivation: A "Molecular-Level Shield" maka ọla kọpa
1.1 Otu esi eme oyi akwa Passivation
Site na ọgwụgwọ kemịkalụ ma ọ bụ electrochemical, kọmpat oxide oyi akwa 10-50nm na-etolite n'elu.foil ọla kọpa. Ihe mejupụtara ya bụ Cu₂O, CuO, na ogige organic, oyi akwa a na-enye:
- Ihe mgbochi anụ ahụ:Ọnụọgụ mgbasa ikuku oxygen na-agbada ruo 1 × 10⁻¹⁴ cm²/s (site na 5 × 10⁻⁻ cm²/s maka ọla kọpa efu).
- Nfefe nke Electrochemical:Njupụta corrosion ugbu a na-ada site na 10μA/cm² ruo 0.1μA/cm².
- Ike kemịkalụ:A na-ebelata ike ikuku dị n'elu site na 72mJ/m² ruo 35mJ/m², na-egbochi omume mmeghachi omume.
1.2 Uru ise dị mkpa nke ngafe
Akụkụ arụmọrụ | Ọla kọpa anaghị agwọ ya | Foil ọla kọpa na-agafe agafe | Mmelite |
Nnwale ịgbasa nnu (awa) | 24 (nchara nchara a na-ahụ anya) | 500 (enweghị corrosion a na-ahụ anya) | +1983% |
Oxidation dị elu (150ºC) | awa 2 (na-atụgharị oji) | awa 48 (na-ejigide agba) | +2300% |
Ndụ Nchekwa | Ọnwa 3 (mkpụrụ ọkụ juru) | Ọnwa 18 (ọkọlọtọ juru n'ọnụ) | +500% |
Nguzogide kọntaktị (mΩ) | 0.25 | 0.26 (+4%) | - |
Mfu ntinye ugboro ugboro dị elu (10GHz) | 0.15dB/cm | 0.16dB/cm (+6.7%) | - |
2. "Mma agha nwere ihu abụọ" nke Passivation Layers - yana otu esi edozi ya.
2.1 Ịtụle ihe ize ndụ
- Obere Mbelata na Nrụ Ọrụ:Okpokoro passivation na-abawanye omimi anụ ahụ (na 10GHz) site na 0.66μm ruo 0.72μm, mana site na idebe ọkpụrụkpụ n'okpuru 30nm, mmụba resistivity nwere ike ịbụ naanị n'okpuru 5%.
- Ihe ịma aka ịre ahịa:Ike elu ala na-abawanye akụkụ wetting solder site na 15° ruo 25°. Iji pastes solder na-arụ ọrụ (ụdị RA) nwere ike imebi mmetụta a.
- Okwu adhesion:Resin bonding ike nwere ike ịdaba 10-15%, nke enwere ike ibelata site na ijikọta roughening na ngafe usoro.
2.2CIVEN METAL's itule uzo
Teknụzụ ngafe gradient:
- Isi oyi akwa:Uto kemịkalụ nke 5nm Cu₂O nwere nghazi (111) họọrọ.
- Okirikiri etiti:Ihe nkiri 2–3nm benzotriazole (BTA) ejikọtara onwe ya.
- oyi akwa dị n'èzí:Onye na-ahụ maka njikọta nke Silane (APTES) iji kwalite nrapado resin.
Nsonaazụ arụmarụ kachasị:
Metric | IPC-4562 chọrọ | CIVEN METALNsonaazụ ọla kọpa |
Nguzogide elu (mΩ/sq) | ≤300 | 220–250 |
Ike bee (N/cm) | ≥0.8 | 1.2–1.5 |
Ike mgbakwụnye ihe na-ere ere (MPa) | ≥25 | 28–32 |
Ọnụego Mbugharị Ionic (μg/cm²) | ≤0.5 | 0.2–0.3 |
3. CIVEN METALTeknụzụ ngafe nke 's: Na-akọwapụta ụkpụrụ nchekwa
3.1 Sistemụ nchekwa nke agba anọ
- Njikwa oxide dị mkpa:Pulse anodization na-enweta nha nha n'ime ± 2nm.
- Ngwakọta ngwakọ Organic-Inorganic:BTA na silane na-arụkọ ọrụ ọnụ iji belata ọnụ ọgụgụ corrosion ruo 0.003mm / afọ.
- Ọgwụgwọ ịgbalite elu:Plasma ihicha (Ar/O₂ gas mix) na-eweghachi akụkụ wetting solder ruo 18º.
- Nleba anya oge:Ellipsometry na-eme ka ọkpụrụkpụ oyi akwa passivation n'ime ± 0.5nm.
3.2 Nkwado gburugburu ebe obibi
- Oke iru mmiri na okpomọkụ:Mgbe awa 1,000 gachara na 85°C/85% RH, nguzogide elu na-agbanwe ihe na-erughị 3%.
- Igwe ọkụ ọkụ:Mgbe 200 okirikiri nke -55°C ruo +125°C, ọ dịghị cracks na-apụta na passivation oyi akwa (SEM kwadoro).
- Nguzogide kemịkalụ:Nguzogide 10% HCl vapo na-abawanye site na nkeji 5 ruo nkeji 30.
3.3 Ndakọrịta n'ofe ngwa
- Antenna ebili mmiri 5G:Mfu ntinye 28GHz belatara ka ọ bụrụ naanị 0.17dB/cm (tụnyere 0.21dB/cm ndị asọmpi).
- Eletrọnịkị ụgbọ ala:Na-agafe ule ịsa nnu nnu ISO 16750-4, yana ogologo okirikiri ruo 100.
- Ngwa IC:Ike njigide na resin ABF ruru 1.8N/cm (nkezi ụlọ ọrụ: 1.2N/cm).
4. Ọdịnihu nke teknụzụ Passivation
4.1 Atomic Layer Deposition (ALD) Teknụzụ
Na-emepe ihe nkiri passivation nanolaminate dabere na Al₂O₃/TiO₂:
- Ọkpụrụkpụ:<5nm, yana mmụba resistivity ≤1%.
- CAF (Conductive Anodic Filament) Nguzogide:5x nkwalite.
4.2 Mpempe akwụkwọ ngafe na-agwọ onwe ya
Na-ejikọta microcapsule corrosion inhibitors (ihe mmepụta benzimidazole):
- Ịrụ ọrụ ọgwụgwọ onwe:Ihe karịrị 90% n'ime awa 24 mgbe ọkọchasịrị.
- Ndụ ọrụ:Agbatịkwara afọ 20 (tụnyere ọkọlọtọ 10-15 afọ).
Mmechi:
Ọgwụgwọ ngafe na-enweta nguzozi a nụchara anụcha n'etiti nchekwa na arụmọrụ maka mpịakọtafoil ọla kọpa. Site na ohuru ohuru.CIVEN METALna-ebelata njedebe ngafe, na-atụgharị ya ka ọ bụrụ "agha a na-adịghị ahụ anya" nke na-akwalite ntụkwasị obi ngwaahịa. Ka ụlọ ọrụ eletrọnịkị na-aga n'ihu na njupụta dị elu na ntụkwasị obi, ngafe ziri ezi na nke a na-achịkwa aghọwo isi nkuku nke imepụta foil ọla kọpa.
Oge nzipu: Mar-03-2025